Transporting liquids can be challenging due to sloshing, which affects vehicle stability, increases braking distances, and creates dangerous driving conditions. Ball baffles provide an innovative solution, helping to control liquid movement within the tank for a safer, more stable journey.
How Do Ball Baffles Work?
Ball baffles are hollow, spherical structures that float within the liquid inside a tank. Their design helps to:
- Disrupt liquid motion, preventing excessive sloshing.
- Improve braking efficiency, reducing stopping distances by up to 46%.
- Enhance load stability, especially in partially filled tanks.
- Reduce wear and tear on the vehicle and tank structure.
By evenly distributing the liquid and limiting its movement, ball baffles allow drivers to handle their vehicles with greater control, reducing the risks of rollovers or uneven weight shifts.
Key Benefits of Ball Baffles
- Reduces Braking Distance
Independent testing by LoadSafe Australia has shown that the Ball Baffle System reduces braking distances by up to 46%, making it an essential safety feature for liquid transport. - Quick & Easy Installation
With a two-piece, clip-free design, ball baffles are incredibly easy to install—just twist and drop them into the tank. The assembly takes only seven seconds per ball, making them one of the fastest safety upgrades available. - Minimal Liquid Displacement
Unlike fixed internal baffles that take up large tank space, ball baffles only displace a small amount of liquid:- 195mm Ball Baffle – Displaces 150ml per ball (ideal for 7L tank capacity per baffle).
- 355mm Ball Baffle – Displaces 428ml per ball (ideal for 40L tank capacity per baffle).
- Lightweight & Durable
Manufactured from food-grade polypropylene, ball baffles are:-
- Rust-proof & chemical-resistant
- Safe for water, diesel, and aggressive liquids
- Suitable for both steel and fibreglass tanks
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This makes them perfect for agriculture, transport, construction, and industrial applications.
Choosing the Right Ball Baffle for Your Tank
For larger tanks, 355mm baffles are the best choice as they provide greater stability with fewer units required. Smaller tanks benefit from 195mm baffles, which provide excellent control without taking up too much space.
Why Use Ball Baffles in Liquid Transport?
- Enhanced Vehicle Control – Reduces liquid surge, improving overall handling and safety.
- Increased Braking Efficiency – Shorter stopping distances mean faster response times in emergencies.
- Easy Retrofitting – Can be added to existing tanks without major modifications.
- Low Maintenance – Once installed, ball baffles require no upkeep and last for years.
Are Ball Baffles Worth It?
If you transport liquids - whether water, fuel, or chemicals - ball baffles are a must-have. Their ability to control sloshing, improve stability, and reduce braking distance makes them an essential addition to any transport operation.
For enhanced safety and better vehicle performance, invest in Rapid Spray's Ball Baffle System - the industry-leading solution for safer liquid transport.
Need ball baffles for your fleet? Contact Rapid Spray today!
